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High Power Immersion Heater HYI Series product image

Immersion Heaters

High Power Immersion Heater

HYI Series / High Power Immersion Heater

Multiple bundles in parallel for base-load heating of large tanks, water-treatment basins, and district-heating systems.

Power Range
20 – 800 kW
Temperature Range
Ambient – 550°C
Power Supply
380V / 415V

Parameters shown are typical ranges and can be adjusted to your process. Lead time and custom options are confirmed in the technical agreement.

Product Overview

When a single unit needs over 100 kW, a simple bundle can no longer balance installation and service. The HYI series divides elements into groups, each independently wired and protected, with staged switching for power grading—lowering inrush and limiting any fault to its own group.

Large-diameter sheaths keep surface load under 3 W/cm²; with a flow baffle (draft tube) the medium forms natural convection between bundles, reducing top-bottom temperature difference. Large tanks commonly use side-wall flange mounting, and adding an internal draft tube markedly improves uniformity.

Each group has independent over-temperature protection and current monitoring; any abnormality cuts only that group with an alarm, leaving overall operation intact. The control cabinet communicates with DCS or PLC, uploading each group status, current, and temperature to the control room.

Construction Features

  • 20 – 800 kW multi-group parallel, staged switching lowers inrush
  • Automatic group isolation and alarm on fault, no impact on overall operation
  • Large-diameter sheath, surface load ≤3 W/cm²
  • Optional draft tube improves large-tank uniformity
  • Independent over-temp protection and current monitoring per group
  • Modbus / 4–20 mA upload to central control

Technical Specifications

High Power Immersion Heater technical specifications
Rated Power20 – 800 kW
Rated Voltage380V / 415V, 3-phase
Groups2 – 12 groups
SheathΦ16 / Φ20 mm, 304 / 316L
Surface Load≤ 3 W/cm²
Max Temperature550°C
MountingSide-wall flange / top insertion
ProtectionIP65

The table lists typical configuration ranges. Special pressure, temperature or media conditions require re-checking; final parameters are confirmed by the approved drawings and technical agreement.

Typical Applications

  • Large storage and oil tanks
  • Municipal water treatment and pools
  • District heating systems
  • Power-plant feedwater preheating
  • Paper and dyeing tanks

Information Needed for Selection

  • Medium name, concentration, and whether it contains particles
  • Total medium volume or circulation flow rate
  • Initial and target temperature
  • Required heat-up time
  • Vessel or pipe size and material
  • Supply voltage, phases, and available capacity
  • Installation environment and hazardous-area requirements
  • Connection standard and mounting orientation